FT & FC Series Fiberglass Cooling Towers
Industrial cooling towers are an effective way to remove unwanted heat from one place to another using water as the transport media. Cooling towers are an extremely cost-effective solution for process cooling when the temperature required is near 85°F or above. Water-cooled chiller condensers also typically require 85°F inlet water, so a cooling tower system is perfect for a water-cooled chiller system.
While there are a number of different manufacturers using various designs, all cooling towers operate using the same principle of evaporative cooling. A cooling tower removes heat from a process and rejects it to the atmosphere through the process of evaporation. The state change from liquid to gas absorbs large amounts of energy. Cooling towers are constructed of three major components: fan, fill, and shell. In a typical application, water is pumped through a process or process machinery where it removes heat. The warm water is pumped outside to the cooling tower where it is distributed over the fill (a PVC structure design to increase available surface area) inside the cooling tower. An electrically powered fan moves air through the tower and causes a small portion of the water to evaporate which cools the rest of the water left in the cooling tower. This process operates more efficiently and provides much cooler water temperatures than simple fan-cooled air coils.
HFCG Series Adiabatic Fluid Coolers
- Use much less water than conventional cooling tower systems
- Can provide 85°F water year-round
- In cooler weather, units can provide "free cooling"
- Closed-loop so there is no need to replace evaporated process water
- City water is introduced into the adiabatic pads, decreasing the ambient air temperature
- Advanced water-saving control technology, carefully monitors ambient maximum adiabatic cooling without wasting water
Energy Efficient Operation
Adiabatic fluid coolers are a combination of a traditional dry fluid cooler, like a radiator with a fan bank, and a cooling tower. The fluid cooler uses forced air to cool a liquid through a heat exchanger coil to maintain a closed loop system. This ensures the process fluid is clean from any contaminants the air could introduce into the system. It not only eliminates dirt and debris but also protects against scale buildup and biological growth.
The adiabatic system uses evaporation (similar to a cooling tower) to effectively pre-cool the air before it is forced across the air-to-water heat exchanger coil. A dry fluid cooler’s performance is dependent upon the ambient air temperature, but with the use of an adiabatic system, the fluid cooler has the ability to achieve outlet fluid temperatures that are lower than ambient temperatures. Adiabatic fluid coolers are energy efficient and green solutions. The adiabatic system, that consumes water, is only required during the warmest times of the year. This significantly reduces the amount of water the system uses. During the cooler periods of the year, the fluid cooler will operate as a dry unit and only use the ambient air for cooling. As the temperature decreases, the amount of energy required to run the fans is reduced.
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Industries We Serve
Thermal Care is a leading manufacturer of industrial process cooling equipment for the Metal and Surface Finishing Industry.
Maintaining a precise setpoint temperatures is necessary to produce high-quality essential oils. Count on Thermal Care application specialists to understand your process.
Thermal Care's expertise in glycol chiller manufacturing is unmatched, providing chillers for brewery, winery, and distillery clients globally.
Thermal Care is a leading manufacturer of industrial process heating and cooling equipment for chemical applications.
Thermal Care is the perfect solution for your dairy application's needs with a complete line of chillers, cooling towers, and custom tank systems.
Thermal Care is a leading manufacturer of heating and cooling equipment, and can perfectly support mission critical data center cooling needs.
Thermal Care has a complete line of heating & cooling equipment including chillers, cooling towers & custom tank systems to serve die casting.
With capacities ranging from 1 ton chillers dedicated to a single machine to 540 ton plant wide central chiller systems, Thermal Care offers the correct size food processing cooling systems for your cooling requirements.
Thermal Care is a leading manufacturer of a diverse line of industrial process cooling equipment for the Heat Treating Industry.
Medical & pharmaceutical chillers from Thermal Care are guaranteed to meet the precision temperatures, flow and pressure requirements for accurate, dependable cooling.
With so much relying on the right solution, you need process cooling equipment for plastics applications from Thermal Care you can depend on.
Ice Rink chillers from Thermal Care are specifically designed to provide proper ice building conditions and ice maintenance.
Whether it is for Yag lasers, CO2 lasers, or fiber lasers, Thermal Care laser chillers are the correct choice for your application.
Providing energy and water savings. Our cooling towers, an integral part of the manufacturing process, required replacement and upgrade after more than twenty-five years in service. The new Thermal Care towers have not only increased the cooling capacity in the same footprint as the previous towers, but are already providing energy and water savings. We are excited about converting from lower efficiency, steel towers to American-made, energy-efficient, minimal-maintenance towers with better capacity and lower water consumption. As we grow at a double digit pace, we know this investment in the Thermal Care towers will improve our ability to serve our customers. -- Lowell Allen, Sr. VP of Manufacturing at The Rodon Group